von duprin 98/99 installation instructions
Von Duprin 98/99 exit devices are high-quality panic bar solutions designed for secure and reliable emergency egress in commercial settings, ensuring safety and compliance with building codes․
1․1 Overview of Von Duprin 98/99 Series
The Von Duprin 98/99 Series offers durable and reliable exit devices designed for seamless functionality in various commercial environments․ These panic bars are engineered to meet strict safety standards, ensuring code compliance and secure emergency egress․ The series is versatile, suitable for wood, metal, and glass doors, making it a flexible solution for diverse architectural needs․ With a focus on durability and longevity, the 98/99 Series is built to withstand heavy use while maintaining smooth operation․ Its sleek design integrates effortlessly with modern door systems, providing both functionality and aesthetic appeal․ These exit devices are widely trusted for their performance and ease of installation, making them a preferred choice for contractors and facility managers․
1․2 Key Features and Benefits
The Von Duprin 98/99 Series exit devices are renowned for their robust construction and user-friendly design, ensuring reliable performance in high-traffic environments․ A key feature is their easy installation process, with clear instructions and adjustable components to accommodate various door types․ These devices also offer smooth operation, reducing wear and tear over time․ Safety is prioritized with a panic bar mechanism that activates effortlessly in emergencies, providing quick egress․ Additionally, the series is versatile, compatible with wood, metal, and glass doors, and meets or exceeds building codes․ Their durability and low maintenance requirements make them a cost-effective solution for long-term use, enhancing both safety and convenience in commercial spaces․
Pre-Installation Requirements
Ensure all tools and materials are ready, including drills, screwdrivers, and screws․ Properly prepare the door and frame, verifying measurements and alignment for a smooth installation process․
2․1 Tools and Materials Needed
To install Von Duprin 98/99 exit devices, you will need a drill, screwdrivers (both Phillips and flathead), measuring tape, and a pencil for marking․ Ensure you have the correct screws, strike plates, and mounting brackets․ Additional materials such as shims or wood screws may be required based on the door type․ Always verify compatibility of fasteners with your door material (wood, metal, or glass) to ensure a secure installation․ Consult the manufacturer’s manual for specific hardware recommendations and tools to avoid delays during the process․
2․2 Door and Frame Preparation
Before installation, ensure the door and frame are properly prepared․ The door should be hung and aligned correctly, with all hinges securely fastened․ Verify the door’s thickness to confirm compatibility with the exit device․ Clean the door and frame surfaces to remove dirt or grease․ For wood doors, ensure they are finished and dry; for metal doors, check for any sharp edges․ Measure and mark the strike plate location accurately, typically 3-4 inches above the door’s midpoint․ Ensure the frame is sturdy and can support the device’s weight․ Proper preparation ensures a smooth installation and optimal functionality of the Von Duprin 98/99 exit device․
Installation Process
The installation of Von Duprin 98/99 exit devices involves step-by-step guides for wood, metal, and glass doors, ensuring proper alignment and functionality through precise measurements and testing․
3․1 Step-by-Step Instructions for Wood Doors
Installing Von Duprin 98/99 exit devices on wood doors requires precise preparation and alignment․ Begin by ensuring the door is properly sized and prepared for hardware․ Mark the door according to the manufacturer’s template for accurate placement of the exit bar and striker․ Drill pilot holes for screws to avoid splitting the wood․ Mount the exit bar securely, ensuring it is level and aligned with the door frame․ Attach the striker plate to the door frame, making sure it is flush and properly aligned with the exit bar․ Test the mechanism to ensure smooth operation and adjust as needed for optimal functionality․
- Prepare tools: drill, screwdriver, and measuring tape․
- Align the exit bar with the door’s edge for proper installation․
- Secure the striker plate firmly to the door frame․
- Test the panic bar to ensure it latches and releases smoothly․
3․2 Step-by-Step Instructions for Metal Doors
Installing Von Duprin 98/99 exit devices on metal doors involves specific steps to ensure durability and functionality․ Begin by verifying the door’s thickness and material compatibility․ Use a template to mark the exit bar and striker locations accurately․ Drill pilot holes to prevent metal deformation․ Secure the exit bar using the provided screws, ensuring tightness without over-tightening․ Attach the striker plate to the frame, aligning it precisely with the bar․ Test the mechanism for smooth operation and adjust if necessary for proper latching and release․
- Check door thickness for compatibility with hardware․
- Use a template for precise marking of components․
- Drill pilot holes to avoid metal warping․
- Ensure the striker plate is flush with the frame․
3․3 Step-by-Step Instructions for Glass Doors
Installing Von Duprin 98/99 exit devices on glass doors requires careful preparation to ensure secure and proper functionality․ Begin by verifying the glass thickness and type (typically tempered glass)․ Clean the door surface thoroughly to remove any debris or residue․ Use the provided template to mark the exit bar and striker plate locations accurately․ Apply a protective layer or adhesive-backed template to prevent glass shattering during drilling․ Drill pilot holes carefully, then secure the exit bar with the appropriate glass door hardware․ Attach the striker plate to the door frame, ensuring precise alignment for smooth operation․ Test the mechanism to ensure proper functionality and adjust as needed․
- Ensure glass is tempered and suitable for installation․
- Use a protective layer during drilling to prevent shattering․
- Align the striker plate precisely with the exit bar․
Post-Installation Steps
After installation, test the exit device to ensure smooth operation․ Adjust strike plate alignment and spring tension as needed for optimal functionality and code compliance․
4․1 Testing the Exit Device
After installation, test the Von Duprin 98/99 exit device to ensure proper functionality․ Check the panic bar’s smooth operation, latchbolt retraction, and strike plate alignment․ Verify that the door opens effortlessly and closes securely, with the latchbolt engaging fully․ Test the device under various conditions to simulate real-world use․ Ensure compliance with safety standards by confirming reliable emergency egress and secure closure․ Address any inconsistencies or resistance during operation by adjusting components as needed․ Proper testing guarantees the device meets safety and security requirements, providing peace of mind for building occupants․
4․2 Adjusting the Device for Proper Functionality
After testing, fine-tune the Von Duprin 98/99 exit device for optimal performance․ Adjust the latchbolt alignment to ensure smooth engagement with the strike plate․ Check and tighten any loose screws or mounting brackets․ For proper spring tension, refer to the manufacturer’s guidelines to prevent over-tightening or under-tightening․ Ensure the panic bar operates effortlessly, with the latchbolt retracting fully when activated․ If necessary, adjust the door alignment to achieve even contact between the latchbolt and strike plate․ Regularly inspect and lubricate moving parts to maintain smooth operation․ Proper adjustments guarantee reliable functionality, ensuring compliance with safety standards and seamless emergency egress․
Troubleshooting Common Issues
Addressing mechanical issues promptly ensures reliable operation․ Check for misaligned strike plates, loose mounting screws, or worn-out parts․ Test functionality after adjustments for smooth performance․
5․1 Addressing Installation Challenges
Common installation challenges include misalignment of the strike plate, improper door preparation, and incorrect drilling of mounting holes․ Ensure the door and frame are compatible with the Von Duprin 98/99 series․ Use a template for accurate strike plate placement․ If the device doesn’t engage smoothly, check the door’s closing force and adjust the door closer․ Verify all fasteners are securely tightened․ If issues persist, consult the troubleshooting guide or contact a professional for assistance․ Proper alignment and installation are critical for reliable operation and safety compliance․
5․2 Solving Post-Installation Problems
Post-installation issues with Von Duprin 98/99 devices often involve sticking or binding mechanisms, excessive noise, or failure to latch properly․ Inspect the device for dirt or debris and clean as needed․ Lubricate moving parts with silicone-based spray for smoother operation․ Check door alignment and adjust hinges to ensure proper closure․ If the panic bar does not engage the strike plate, adjust its position․ For persistent noise, tighten any loose screws or replace worn components․ Regular maintenance, such as lubricating hinges and checking spring tension, can prevent many common issues․ Always refer to the official troubleshooting guide for specific solutions to ensure optimal functionality and safety․
Maintenance and Upkeep
Regular maintenance of Von Duprin 98/99 exit devices involves lubricating moving parts, inspecting for wear, and cleaning to ensure smooth operation and extend lifespan․
6․1 Regular Maintenance Tips
Regular maintenance ensures optimal performance of Von Duprin 98/99 exit devices․ Lubricate hinges and moving parts annually to prevent corrosion and wear․ Inspect components like rods, brackets, and springs for damage or wear․ Clean the exit device and surrounding areas to remove dirt and debris that may impede functionality․ Test the panic bar monthly to ensure smooth operation and proper latching․ Replace worn or damaged parts promptly to maintain safety and compliance․ Additionally, schedule annual professional inspections to address any hidden issues and ensure all components meet safety standards․
6․2 When to Replace Parts
Replace Von Duprin 98/99 exit device parts when visible wear, corrosion, or damage is evident․ If the panic bar fails to latch properly or shows signs of alignment issues, components like the strike or rod may need replacement․ Lubricated parts that become stiff or seize should be replaced to maintain smooth operation․ If the device is exposed to harsh environments, such as high humidity or extreme temperatures, inspect and replace parts more frequently․ Always use genuine Von Duprin replacement parts to ensure compatibility and safety․ Replace any component that no longer meets local fire or safety codes to maintain compliance and functionality․
The Von Duprin 98/99 exit devices offer reliable and durable solutions for emergency egress, ensuring safety and compliance with building codes․ Proper installation, regular maintenance, and timely replacement of worn parts are essential to uphold their performance․ By following the guidelines outlined in this guide, users can ensure their exit devices function optimally, providing secure and efficient emergency exits․ Von Duprin’s reputation for quality and reliability makes these devices a trusted choice for commercial applications, ensuring peace of mind and adherence to safety standards․